At Deman Manufacturing, our Modular THT (Through-Hole Technology) Floor Design is engineered to maximise operational efficiency, product traceability, and consistent quality in electronic assembly. From component preparation to final dispatch, our facility ensures a smooth, controlled workflow supported by real-time tracking systems.
The THT floor is laid out in a modular, clearly defined structure that promotes efficiency, flexibility, and scalability. Each phase of the process is strategically positioned to maintain smooth transitions between workstations, reduce handling times, and enhance quality control.
Component Preparation
Initial processing and kitting of electronic components for assembly.
Shop Floor Loading
Centralised control point for initiating production and floor activity.
16 Working Stations
Dedicated assembly stations optimised for precision and workflow balance.
Inspection
Quality checks are performed at key points to ensure compliance with design and performance standards.
Flow/Selective Solder
Automated and manual soldering options for through-hole components, ensuring reliability and strength.
Wash Bay
Cleaning of assembled PCBs to remove residues and prepare for final assembly.
Final Assembly
Integration of all components into the finished product, with full traceability throughout the process.
Packing and Dispatch
Secure packaging and preparation for delivery to ensure product safety and timely shipping.
The entire THT floor is monitored and controlled from the Shop Floor Loading Area, where the floor manager oversees operations using a computer-automated product and component tracking system. This real-time system ensures:
Accurate tracking of every assembly and component
Immediate detection of any process deviation
Comprehensive quality assurance
Enhanced productivity and accountability
Our modular design enables quick adaptability to varying production demands and supports lean manufacturing principles. By reducing bottlenecks and maintaining consistent control over each stage, we ensure every product meets the highest standards of performance and reliability.